Synthetic polyalpha olefin cooking and frying oil

ABSTRACT

A synthetic oil for the cooking and frying of foods which includes a hydrogenated oligomer of an alpha olefin having to 20 carbon atoms. The synthetic oil of the present invention is not readily digestible in mammals and provides a non-toxic, safe low-caloric, low-metabolic fat content substitute for vegetable oils.

This is a continuation of copending application Ser. No. 07/802,994, filed Dec. 5, 1991 which is now abandoned.

FIELD OF THE INVENTION

The present invention relates generally to edible synthetic hydrocarbon materials suitable for use in foods and more particularly, to polyalpha olefin-based oils which are suitable for use as a low caloric cooking or frying oil.

BACKGROUND OF THE INVENTION

As has been extensively documented, one of the leading nutritional problems in the United States today is obesity, which results from a consumption of calories in excess of those expended. A reduction of caloric intake can be significantly enhanced by a reduction in the intake of dietary fat, since fats provide approximately nine calories per gram as compared to four calories per gram provided by carbohydrates or protein. Studies have shown that fats contribute, on average, 30% to 40% of the total calories consumed by Americans [See e.g., H.L. Merten, J. Agr. Food Chem; 18:1002 (1970)]. Moreover, not only are dietary fats high in calories, but certain fats, consumed in large amounts, have been associated with heart disease and other problems.

Dietary fat is digested to free fatty acids and monoglycerides, primarily in the small intestine. The alpha-lipase steapsin cleaves the glycerol esters at the first and third positions, resulting in fatty acids of 6 to 10 carbon atoms and unsaturated fatty acids which are rapidly absorbed, while those of 12 to 18 carbon atoms are absorbed more slowly. Beta-monoglycerides are also absorbed in the small intestine. Approximately 95% of the total dietary fat is digested and absorbed in the small intestine.

Reducing fat consumption in the population at large, while highly desirable, is not easily achieved due to the fact that dietary habits are well entrenched. As such, much effort has been expended in recent years to develop low caloric fats or fat substitutes.

Several approaches have been taken to develop low calorie fat substitutes. One such approach is to reform the structure of natural triglycerides to retain their conventional properties in foods, while eliminating their tendency toward hydrolysis or subsequent absorption during digestion. For example, U.S. Pat. Nos. 3,579,548 and 4,582,715 disclose replacing the fatty acids attached to glycerol with alternate acids. Another example is U.S. Pat. No. 4,861,613 which discloses inserting certain groups between the fatty acids and glycerol.

Another approach in developing low calorie fat substitutes has been to synthesize minimally or non-absorbable polymeric materials which, although being structurally dissimilar from triglycerides, possess physical properties similar to edible fat. For example, U.S. Pat. No. 519,980 discloses the use of mineral oil as a substitute material. Other examples include U.S. Pat. No. 4,631,196 which discloses a polydextrose substitute, U.S. Pat. No. 3,876,794 which discloses both polymaltose and polyglucose substitutes, European Application No. 205,273, which discloses the use of a polysiloxane and East German Patent No. 207,070 which suggests the use of polyethylene polymeric materials.

A third approach explores the use of various polyol esters, that is, compounds which have numbers of fatty acid groups in excess of the three found in conventional fat triglycerides, as non-absorbable fat replacements. For example, U.S. Pat. No. 3,637,774 discloses certain polyglycerol ester substitutes. U.S. Pat. No. 4,582,927 describes synthetic cooking oils containing dicarboxylic acid esters useful as low calorie synthetic oils suitable for consumption by mammals.

As mentioned above, U.S. Pat. No. 519,980 has described the use of mineral oil as a polymeric, minimally absorbable low calorie fat substitute. Petroleum-based white mineral oils are highly refined, water-white products made from lubricating oil distillates. These oils are complex mixtures of saturated hydrocarbons including straight chain, branched, ring structures and molecules containing all three configurations. White mineral oils typically have carbon numbers in the C₁₅ through C₃₀ range.

The relative number of saturated ring structures and straight or branched chain structures will determine whether the oil is characterized as naphthenic or paraffinic in nature. White mineral oils are obtained from the intensive treatment of a petroleum fraction with sulfuric acid or oleum, by hydrogenation, or by a combination of sulfuric acid treatment and hydrogenation. The petroleum fraction is obtained by atmospheric and vacuum distillation to isolate the desired boiling range and viscosity and then solvent treated and dewaxed to remove polar compounds aromatics and waxes.

While mineral oils are likely to be suitable for use as a low-calorie fat substitute in frying and cooking oil and for food use, there has been in recent years concern over the potential risk to human health arising from the use of petroleum-derived mineral oils as food additives and food lubricants. In February 1989, the United Kingdom Ministry of Agriculture, Fisheries and Food recommended a ban on virtually all food applications of mineral hydrocarbons, including white mineral oils. The United Kingdom decision was based in large part upon toxicological findings reported recently with white oils in rats by the industry [P. Watts, Mineral hydrocarbons in food-a ban?, BIBRA Bulletin, 28: 59-65, (1989)]. Repeated administration of conventional white oils in the diet (over 90 days) has been found to lead to the accumulation of oil droplets in the lymph nodes, liver, spleen and other target tissues in the animals. At high doses, this is accompanied by granuloma formation that is considered to be toxicologically important. Hematological and clinical chemistry abnormalities were also observed in these studies which are indicative of probable adverse health effects. While many other animal studies have not produced similar effects and there have been only rare indications of adverse effects in humans despite the many years in which mineral oils have been used in food and medicinal preparations (e.g., laxatives), the use of petroleum-based products is expected to come under continued scrutiny. Concern over the health safety of white mineral oils indicates a need to consider alternative hydrocarbon materials such as synthetic polyalpha olefins as suitable non-toxic substitutes.

Because of the polymeric nature and the high molecular weight of hydrogenated polyalpha olefin materials, these synthetic oils are not expected to be readily absorbed when ingested orally. Digestion of these materials by intestinal lipasee is not expected since these materials are hydrocarbon-like in nature and lack ester functional groups. Moreover, the low absorbability of these materials is likely to be an important factor governing their safety and the absence of adverse effects. The minimal absorbability of hydrogenated polyalpha olefins also diminishes the likelihood of accumulation in the tissues and therefore reduces the chances of adverse effects (e.g., granuloma formation) in the tissues, thus leading to a safe, non-toxic and low caloric product. The notion of minimally absorbable or non-absorbable polymeric food additives and fat substitutes have been documented in the literature [J.P. Brown and T.M. Parkinson, Non-absorbable food additives through polymeric design, Drug Metabolism Reviews, 16: 389-422 (1985); R.J. Jandacek, Developing a fat substitute, ChemTech, 398-402 (July 1991)]and represents a rational approach towards developing safer substances for use in food and nutrition. There exists a need to apply this concept toward developing suitable synthetic hydrogenated polyalpha olefins that have use as a low-caloric and minimally absorbable and minimally digestible cooking and frying oil and fat substitute.

In addition, another important consideration in the development of synthetic cooking and frying oils is the boiling point of the synthetic material. While many of the above mentioned low calorie fat substitutes possess desirable characteristics when used at room temperature, they are not suitable as cooking and frying oils. For example, esters of malonic acid, and low molecular weight alcohols are known but are unsuitable for use as vegetable oil substitutes due to their low boiling points.

Therefore, there exists a need for temperature-stable, polymeric synthetic oils which are not readily digestible and not readily absorbable and which are suitable for use in the production of low-calorie fried and baked foods.

SUMMARY OF THE INVENTION

In accordance with the present invention there is provided a cooking and frying oil, comprising a hydrogenated oligomer of an alpha olefin having 5 to 20 carbon atoms. Also provided is a process for producing a cooking and frying oil, comprising the steps of: (a) polymerizing an alpha olefin having 5 to 20 carbon atoms; (b) distilling the polymerized alpha olefin prepared in step (a), thereby obtaining a fraction containing dimer and a residual fraction essentially free from dimer; and (c) saturating the residual fraction produced in step (b) by hydrogenation. Also provided is a method for preparing a low calorie fried or baked food, comprising the step of cooking at least one article of food in a synthetic hydrocarbon-based material which includes a hydrogenated oligomer of an alpha olefin having 5 to 20 carbon atoms.

In view therefore, it is an object of the present invention to provide a synthetic hydrocarbon-based cooking and frying oil.

It is another object of the present invention to provide a synthetic cooking and frying oil which is not readily absorbed and not readily digestible in mammals.

It is a further object of the present invention to provide a synthetic hydrocarbon-based oil which can be used as a food additive.

It is yet another object of this invention to provide a synthetic oil substitute for vegetable oils.

It is still yet another object of the present invention to provide a method for preparing a fried or baked article of food for mammalian consumption.

Other objects and several advantages will become apparent to those skilled in the art upon a reading of the specification and the claims appended thereto.

DETAILED DESCRIPTION OF THE INVENTION

The synthetic edible oils suitable for use in the cooking and frying of foods of this invention are synthetic hydrocarbon materials which display the physical properties of petroleum-based mineral oils. They are generally liquid at room temperature, depending upon molecular weight and structure. Preferred are those hydrogenated oligomers described in U.S. Pat. Nos. 3,382,291, 3,149,178 and 3,725,498, the contents which are hereby incorporated by reference for all that they disclose. When reference is made herein to the terms "polymerized normal alpha-monoolefin" or "polyalpha olefin (PAO)" refers to synthetic materials made by polymerizing normal alpha-monoolefins (C₅ to C₂₀) either thermally or catalytically in the presence of a di-tertiary alkyl peroxide or a Friedel-Crafts catalyst, including boron trifluoride and aluminum chloride, under mild conditions. Of the group of polyalpha olefins, particular preference is accorded hydrogenated oligomers of 1-decene, 1-octene and mixtures thereof, with 1-decene being the most preferred monomer. It is known that polymers made in o the presence of a di-tertiary alkyl peroxide are the substantial equivalent of thermally polymerized olefins. When Friedel-Crafts catalysts are used, polymerization conditions are to be relatively mild.

In order to produce the synthetic hydrocarbon-based oils for use in the cooking and frying of foods of this invention, the selection of the normal alpha-monoolefin monomer is important. As indicated, the monomer which is particularly preferred is 1-decene although mixtures of normal alphamonoolefins having between about 5 and about 20 carbon atoms can be used, although it is preferred that the mean value of the olefin chain length is about 10 carbon atoms.

Thermally polymerized olefins utilizable herein are described in U.S. Pat. No. 2,500,166, the contents of which are hereby incorporated for such details. The polymerization is carried out generally at temperatures varying between about 500° F. and about 750° F. for periods of time varying between about 20 hours and about one hour. The olefin reactants are normal alpha-monoolefins having between 6 carbon atoms and 12 carbon atoms per molecule. The utilizable olefins are, for example, 1-hexene, 1-octshe, 1-nonshe, 1-decshe, and 1-dodecene. The olefin reactant can be substantially pure normal alphamonoolefins or mixtures of normal alpha-monoolefins having between six and twelve carbon atoms.

The synthetic materials produced by polymerizing normal alpha-monoolefins in the presence of di-tertiary alkyl peroxide catalyst are described in U.S. Pat. No. 2,937,129, the contents of which are hereby incorporated by reference. Again, the olefin reactant is a normal alpha-monoolefin, or a mixture thereof, preferably containing between 6 and 12 carbon atoms, inclusive, per molecule. Examples are 1-heptene, 1-octene, 1-decene, and 1-dodecene. The catalyst is a di-tertiary alkyl peroxide, preferably di-tertiary lower alkyl peroxides. A readily-available and especially preferred catalyst is di-tertiary butyl peroxide. The amount of peroxide catalyst used is between about 0.01 and about 0.3 mole per mole of normal alpha-monoolefin reactant. The temperature employed is the activation temperature of the peroxide catalyst and varies between about 100° C. (212° F.) and about 200° C. (392° F.).

As indicated above, the polyalpha olefins utilizable in the present invention can readily be prepared in the presence of Friedel-Crafts catalysts, under relatively mild conditions. As is well known to those skilled in the art, severe operating conditions, particularly with some promoted Friedel-Crafts catalysts, induce undesirable side reactions, isomerization, resinification, etc. It is further recognized that all Friedel-Crafts catalysts are not entirely equivalent in the type of materials produced. To a great extent, the choice of catalyst and of reaction conditions can be made in order to produce synthetic hydrocarbon materials of a desired viscosity.

Polymerization of 1-decshe (or its equivalent) with AlCl₃ catalyst at temperatures below about 70° C. produces synthetic materials having a kinematic viscosity of 25-45 centistokes at 210° F. In general, such oils are produced by gradually mixing olefin with 1-3 weight percent (based on the total olefin charge) of AlCl₃ over a period of 2-6 hours. A preferred procedure involves incremental addition of the olefin to a slurry of catalyst in an inert hydrocarbon, e.g., n-heptane.

Polymerization of 1-decene (or its equivalent) in the presence of AlCl₃ at temperatures of 100°-200° C. yields materials of about 12 centistokes kinematic viscosity measured at 210° F. A feasible method of operation is to add AlCl₃ rapidly to olefin, permitting the temperature to rise suddenly to 150° C. or higher. Under these conditions polymerization occurs readily, to the extent that most of the olefin is consumed before the reaction mixture reaches the boiling point of decene.

In the case of BF₃ -catalyzed polymerization, either pressure or a catalyst promoter are necessary, in order to produce high quality polyalpha olefins. Suitable promoters are BF₃ -decanol complex, decanol, acetic acid, and acetic acid BF₃ complex. Generally, the polymerization is carried out at temperatures below about 60° C. for a total reaction time on the order of about 2-4 hours. When BF₃ polymerization is carried out under pressure, a reaction time of 2-4 hours is employed. The pressure, measured in terms of BF₃ pressure, can vary between about 10 pounds per square inch gauge and about 500 pounds per square inch gauge or higher. In both types of BF₃ catalyzed polymerization of 1-decene (or its equivalent) polymer oils are produced having kinematic viscosities of about 3-6 centistokesat 210° F.

Particularly preferred in preparing the synthetic hydrocarbon materials of the present invention is the process disclosed in U.S. Pat. No. 3,382,291. The process so disclosed comprises feeding to a reaction zone a stream of alpha olefins saturated with BF₃ and a stream of BF₃ complexed in a 1:1 molar ratio with a promoter, and commingling those streams in a reaction zone under polymerization reaction conditions. The process is carried out using the usual conditions for BF₃ -catalyzed polymerization of alpha olefins. The temperature utilized is generally below about 60° C. and preferably between about 0° C. and about 35° C. The reaction can be carried out at atmospheric pressure, but moderate pressures of from about one psig up to about 500 psig are preferred.

The alpha olefin charge can be any normally liquid alpha olefin having between 5 and about 20 carbon atoms or mixtures of such alpha olefins. Non-limiting examples of the alpha olefin charge are 1-pentene; 3-methyl-l-butene; 1-hexene; 3,3-dimethyl- 1-butshe; 2,3-dimethyl-1-butene; 1-heptene; 1-octene; 1-decene; 2,3,3-trimethyl-l-pentene; 2-ethyl-1-hexene; 1-hexadecene; 1-octadecene and 1-eicosene.

The alpha olefin charge is saturated with BF₃, at room temperature (about 20° C.), before it is charged to the reaction zone. This can be accomplished by any means known to those skilled in the art. Thus, the alpha olefin charge can be saturated by bubbling BF₃ gas through an alpha olefin batch, as in a storage vessel, or it can be saturated by bubbling BF₃ gas through an alpha olefin charge stream as it passes through on to the reaction vessel.

As is well known, BF₃, per se, is a poor catalyst for polymerizing olefins, unless it is promoted with water or other substances capable of forming coordination compounds. Therefore, the alpha olefin saturated with BF₃ should be free of water and other impurities.

The second stream that is charged to the reactor is a 1:1 molar complex of BF₃ and a promoter compound. This complex, upon contacting the first stream (the alpha olefin charge) in the reactor, effects the polymerization reaction. The promoter compound used to form the BF₃ -promoter catalyst complexes are well-known in the art. They include, by way of non-limiting examples: water; alcohols, such as octanol and 1-decanol; acids, such as acetic acid, propionic acid, and butyric acid; ethers, such as diethyl ether; acid anhydrides, such as acetic acid anhydride and succinic anhydride; esters, such as ethyl acetate and methyl propionate; and ketones and aldehydes, such as acetone and benzaldehyde.

The rate at which the first and second streams are charged to the reactor can vary widely, dependent in part upon the size of the reactor, but primarily upon the cooling capacity of the reactor. Thus the rate of addition of the streams is limited only by the ability to remove exothermic heat of polymerization, so as to maintain a predetermined polymerization temperature.

The rate of addition of the second stream (BF₃ -promoter) relative to the rate of addition of the first stream (alpha olefin saturated by BF₃) is adjusted to add only a catalytic amount and to avoid any excess over the catalytic amount. This rate is conveniently expressed in terms of moles of promoter per weight unit of olefin. This rate will be between about 0.006 mole promoter and about 0.01 mole promoter per 100 grams of alpha olefin charge. Using this relative rate of addition, a uniform rate of polymerization is attained and local overheating is avoided, thus enhancing the reproducibility of process results from run to run.

The process is carried out using the usual conditions for BF₃ -catalyzed polymerization of alpha olefins. The temperature is generally below about 60° C. and preferably between about 0° C. and about 35° C. The reaction can be carried out at atmospheric pressure, but moderate pressures of from about one psig up to about 500 psig are preferred.

After addition of the alpha olefin charge is completed, the reaction mixture is generally held at the reaction temperature for an additional period of time. This hold time will usually be between about 1 hour and about 3 hours, although higher hold times can be used. This process can also be carried out continuously by withdrawing a product stream at the rate of influent streams, as those skilled in the art will readily understand. After a stable state reaction condition is reached, the average residence time will be equal to the aforedescribed hold time, thus affording a uniform product.

Following polymerization of the alpha olefin, hydrogenation is required. It is preferred when producing the synthetic hydrocarbon materials of this invention that hydrogenated material be obtained by removing, through distillation, a fraction of the polymerized normal alphamonoolefins containing dimer compounds. The residue so obtained is then hydrogenated to saturate the olefinic double bonds. The unsaturated dimer cut can be recycled to the polymerization step, along with fresh monomer feed. Alternatively, the same results can be obtained by first hydrogenating the polymerized olefin synthetic oil and then removing the dimer. This method, however, is often less desirable, because the dimer is now saturated and not available for recycling to the polymerization step. Thus, if there is no use for the saturated dimer, it is a loss to the process.

The synthetic cooking and frying oils may also be mixtures of the above-disclosed compounds and conventional vegetable oils. The particularly preferred synthetic cooking and frying oils of the present invention have a melting point below about 10° C., and a boiling point above about 230° C. They are minimally absorbed in the small intestine at rates which are substantially below those of corn or other vegetable oils. Hence, they are expected to provide substantially fewer calories than corn or other vegetable oils when consumed by manuals.

The present invention is further illustrated by the following non-limiting examples, which are presented for illustrative purposes only, and are not intended to limit the scope of the invention as defined by the appended claims.

EXAMPLE 1

A synthetic polyalpha olefin cooking and frying oil was produced from 1-decene in substantial accordance with the preferred BF₃ catalyzation process described above, distilled to remove dimer compounds produced in that polymerization process and hydrogenated. Properties typical of the hydrogenated alpha decshe so produced are shown in Table 1, below.

                  TABLE 1                                                          ______________________________________                                         SUMMARY OF PAO PROPERTIES                                                      PROPERTY              VALUE                                                    ______________________________________                                         Relative Density      0.828                                                    Kinematic Viscosity                                                            at 40° C., cSt 28.0                                                     at 100° C., cSt                                                                               5.2                                                      Flash Point, °C.                                                                              232.0                                                    Boiling Point, °C.                                                                            316.0                                                    Pour Point, ° C.                                                                              -54.0                                                    Vapor Pressure, mm Hg @ 20° C.                                                                0.1                                                      Dimer Content, Wt %   0.35                                                     ______________________________________                                    

EXAMPLE 2

This example demonstrates that the synthetic hydrocarbon-based cooking and frying oil, produced substantially as described in Example 1, is suitable in applications in which repeated human exposure via ingestion is experienced. An evaluation of the potential toxicity of the synthetic material was conducted using Sprague-Dawley rats because of the large amount of industry experience with this strain of rat and the fact that rats are an acceptable species for predicting toxicological effects in humans. The test material was administered in the diet. The dose levels employed were selected on the basis of industry experience with white mineral oils, as well as the practical considerations concerning the amount of material that can be added to feed without affecting its palatability or stability.

The synthetic hydrogenated polyalpha olefin material was administered daily over a three-month period (90 days) with necropsies completed at the end of the period. The evaluation was conducted in accordance with the Good Laboratory Practices of EPA Standards (40 CFR Part 792) and FDA Standards (31 CFR Part 58) and in accordance with the FDA and EPA Guidelines.

A summary of the experimental design is presented in Table 2. The evaluation was designed for a minimum period of 90 days. As stated above, the test material was administered in the diet.

                                      TABLE 2                                      __________________________________________________________________________     SUMMARY OF EXPERIMENTAL DESIGN                                                                PAO Concentration                                               Group          in Diet   Number of Animals                                     Number                                                                              Treatment (ppm)+    Initial                                                                             Lab. Studies*                                                                         Necropsy                                  __________________________________________________________________________     1    Control Group                                                                            0         20M, 20F                                                                            10M, 10F                                                                              All                                       2    PAO added to diet                                                                        500       20M, 20F                                                                            10M, 10F                                                                              All                                       3    PAO added to diet                                                                        5,000     20M, 20F                                                                            10M, 10F                                                                              All                                       4    PAO added to diet                                                                        20,000    20M, 20F                                                                            10M, 10F                                                                              All                                       __________________________________________________________________________      *Except Urinalysis  only Groups 1 & 4, the first 10 animals/sex/group.         +ppm (parts per million) or micrograms PAO per gm diet feed.             

Ninety male and ninety female virus-antibody-free Sprague-Dawley rate were received when they were approximately twenty-nine days of age. They were acclimated to the testing facility for twelve days prior to allocation into experimental groups. The animals were individually housed in suspended, stainless steel cages having wire mesh bottoms and fronts, and kept in air-conditioned rooms set to maintain a temperature of 68°-72° F., a relative humidity of 40-60% and a 12-hour light-dark cycle. The animals were provided with food (Purina Certified Lab Chow) and water ad libitum.

Prior to the initiation of treatment, animals were randomly assigned to different test groups to provide a statistically identical (p<0.05) body weight distribution. Animals considered to be unhealthy were not assigned to groups. Any animal which became abnormal prior to the initiation of dosing was replaced with a healthy animal that was not assigned to an experimental group. After initiation of treatment, no animals were replaced.

The hydrogenated polyalpha olefin was incorporated into the diet (Purina Certified Lab Chow, #5002) at levels of 0, 500, 5,000 and 20,000 ppm. To determine if diet preparation procedures were appropriate, a trial diet was mixed at 500 and 20,000 ppm. These diets were then analyzed for homogeneity, stability and percentage of hydrogenated polyalpha olefin in the diet. The diet had to be stable for a minimum of three weeks. Subsequently, the experimental and control diets were prepared approximately one week prior to the initiation of treatment and at approximately two week intervals thereafter. Each batch of test diet was analyzed for homogeneity, stability and percentage of test material in the diet. To be acceptable for animal consumption, the concentration of test material in the diet had to be at or within 10% of the desired level. A fresh batch of diet was supplied every two weeks. Animals had continual access to the test diet except for periods of deprivation required for hematology/serum chemistry studies and necropsy.

Each animal was observed daily during the course of the study for normal or abnormal clinical signs. The parameters observed included appearance, behavior, excretory function, and discharges. Animals were checked for moribundity and mortality twice daily, at least six hours apart, on weekdays. On weekends and holidays, they were checked once.

Animals were weighed the day after receipt and priorto their release from quarantine (the latter for allocation into the experimental tests groups). Animals allocated into experimental groups were weighed immediately before the initiation of treatment and approximately weekly thereafter. The body weight of each animal was measured to the nearest tenth of a gram and recorded.

The amount of feed consumed by each animal was determined three times per week. Food consumption data were not collected during the necropsy period. The weights of the food fed and the food remaining were measured to the nearest tenth of a gram. Food spillage was checked daily. All recoverable food spillage was weighed, the amount recorded and then discarded; these data were used in calculating the amount of food consumed. When a rat spilled food which was non-recoverable, the consumption data for that animal were excluded from data calculations for that collection interval.

The first ten animals per sex per group had blood collected prior to the initiation of treatment and during Weeks 5 and 13. Blood samples were collected from the scheduled animals in a single day. The afternoon before blood collections, food was removed from the cage of each rat. Food was returned after the collection was completed. Samples were analyzed on the same calendar day that they were collected for the following:

    ______________________________________                                         hematocrit        red blood cell count                                         hemoglobin        white blood cell count                                       platelet count                                                                 ______________________________________                                    

Mean corpuscular volume, mean corpuscular hemoglobin and mean corpuscular hemoglobin concentration were calculated. During blood collection, a determination of red blood cell morphology and white blood cell differentials was made.

At least 1 ml of whole blood from each rat was collected, allowed to clot for approximately thirty minutes, and centrifuged to obtain the serum. Samples were analyzed for the following biochemical parameters:

    ______________________________________                                         sorbitol dehydrogenase                                                                           cholesterol  glucose                                         alanine aminotransferase                                                                         triglycerides                                                                               uric acid                                       aspartate aminotransferase                                                                       total protein                                                                               potassium                                       alkaline phosphatase                                                                             albumin (A)  calcium                                         inorganic phosphorus                                                                             urea nitrogen                                                                               chloride                                        bilirubin, total  creatinine   sodium                                          ______________________________________                                    

Globulin (G) and A/G ratio were calculated.

All animals were examined prior to the initiation of treatment for eye abnormalities. Animals found to have eye abnormalities were not allocated into experimental groups. The eyes of the study animals were reexamined during Week 13.

During Weeks 5 and 13, freshly voided urine samples were collected and analyzed. Samples were obtained from the first ten animals per group per sex in groups i and 4. The samples were examined visually for appearance (i.e., color and clarity), and then analyzed for the following:

    ______________________________________                                         bilirubin  blood     glucose   specific gravity                                ketone     pH        protein   urobilinogen                                    ______________________________________                                    

All animals were euthanized with CO₂, exsanguinated and necropsied. Food was removed from each animal's cage the afternoon prior to the animal's scheduled sacrifice. All necropsies were performed using industry accepted procedures. From all animals, the following organs (when applicable) were weighed to the nearest milligram:

    ______________________________________                                         adrenals     heart      ovaries    testes                                      brain        kidneys    prostate   thymus                                      epididymides liver      spleen     uterus                                      ______________________________________                                    

The following tissues from the animals in Groups 1 & 4 were processed for microscopic examination according to industry accepted procedures:

    ______________________________________                                         adrenals (both)    peripheral nerve                                            bone and marrow (sternum)                                                                         (sciatic)                                                   brain (3 sections) pituitary gland                                             epididymides       prostrate and seminal                                       esophagus          vesicles                                                    eye (left) and optic nerve                                                                        salivary gland                                              gross lesions      (submaxillary)                                              heart and aorta    skeletal muscle (thigh)                                     intestine, small (duodenum,                                                                       spinal cord (cervical and                                   jejunum and ileum) thoracic)                                                   intestine, large (cecum,                                                                          spleen                                                      colon and rectum)  stomach (glandular,                                         kidneys (both)     pyloric and squamous)                                       liver              testes (both)                                               lung (left lobe)   thymus (both lobes)                                         lymph nodes (mesenteric)                                                                          thyroid/parathyroid                                         mammary gland      trachea                                                     ovaries (Both)     urinary bladder                                             pancreas           uterus (body and horns)                                     ______________________________________                                    

Sections for examination were stained with hematoxylin and resin and microscopic examination performed.

Body weights, clinical signs, and food jar weights were recorded, as were urinalysis results, mortality and animal husbandry data.

Quantitative data (body weights and organ weights) were analyzed by parametric methods: analysis of variance (ANOVA) and associated F-test, followed by Dunnett's test (body weights) or Tukey's multiple comparison test (organ weights), provided that there was statistical significance in ANOVA. Differences between control and treated groups were considered statistically significant only if the probability of the differences being due to chance was less than 5% (p<0.05).

The following summarizes the findings of the evaluation of Example 2. Repeated oral administration over 90 days of a hydrogenated polyalpha olefin, even to as high as 2% concentration in the diet, produced no mortality or clinical signs of systemic toxicity. No statistically significant differences were observed in the mean body weights between exposed and control animals.

In addition, no statistically significant differences were observed between the hematology data from the untreated and the hydrogenated polyalpha olefin-treated animals. Clinical chemistry data showed no abnormalities indicative of organ toxicity. There was no evidence of any changes in serum aspartate aminotransferase or alanins aminotransferase which would indicate adverse liver effects. Differences in albumin/globulin ratio and the globulin concentrations in serum were statistically significant (p<0.05) in male rats at 20,000 ppm and differences in serum inorganic phosphorus were statistically significant in female animals at 20,000 ppm. In the absence of any histopathological findings (see below), these serum chemistry findings are not considered to be biologically significant.

Food consumption was not different between control animals and animals fed the test material in their diet for 90 days. Urinalysis and ophthalmological evaluation showed no treatment-related effects.

Macroscopic examination of the organs showed no abnormalities. There was no histopathological evidence of toxicity in the organs. Microscopic examination for oil droplet formation showed no evidence of any accumulation of the test material in the tissues (e.g., liver, spleen, lymph nodes); nor was there any evidence of granulomatous reactions or macrophage infiltration in these tissues. None of the major organ systems, including the liver, kidney, lungs, lymphatic and nervous systems, showed any detectable treatment-related changes. In general, there was no statistically significant differences in the absolute or relative organ weight data attributable to exposure to hydrogenated polyalpha olefins.

In view of the fact that there were no adverse effects observed in the test animals, even when the hydrogenated polyalpha olefin was present in the diet at 2% of the total dietary intake, the materials of the present invention are suitable for use in food and for use as a cooking or frying oil. Due to the molecular weight of the hydrogenated polyalpha olefins disclosed hereinabove, the synthetic hydrocarbon oils of the present invention are not readily absorbable or digestible in mammals and would provide an excellent low-caloric, low-metabolic fat content substitute for vegetable oils. In addition, the fact that these materials are minimally absorbed and do not accumulate in the tissues as oil droplets may be important factors governing their safety.

In conclusion, hydrogenated polyalpha olefins in the diet at concentrations of 500, 5,000 and 20,000 ppm produced no detrimental health effects in animals. Feeding studies as described in Example 2 showed no clinical, hematological or histopathological evidence of adverse effects. Microscopic examination for oil droplet formation showed no evidence of accumulation of polyalpha olefin materials in tissues such as liver, spleen, lymph nodes and there was no evidence of granulomatous reactions in these tissues, which is in sharp contrast to what has been reported by the industry for some conventional white mineral oils. Thus, hydrogenated polyalpha olefin materials such as those described in Example 2 show considerable suitability as a safe and non-toxic oil for use as a low-caloric, cooking and frying oil and fat substitute.

EXAMPLE 3

This example demonstrates that a synthetic hydrocarbon oil, produced substantially as described in Example 1, is suitable in applications in which repeated human dermal exposure is experienced.

The synthetic was applied to the skin of groups of 10 male and 10 female Sprague-Dawley rats five days/week for thirteen weeks at dose levels of 800 and 2000 mg/kg/day. The rats were fitted with cardboard collars to minimize the ingestion of applied test material, which was left uncovered on the shaved skin. The untreated controls were handled in the same manner as the test animals, except that no material was applied to their skin. Toxicity was assessed by body and organ weights, clinical signs, dermal irritation, urinalysis, clinical chemistry, gross and microscopic pathology, sperm morphology, and hematology.

                                      TABLE 3                                      __________________________________________________________________________     SUMMARY OF EXPERIMETAL DESIGN                                                  Group      Dose Level  Number of Animals                                       Number                                                                              Teatment                                                                             (mg/kg/day)                                                                           Treated                                                                             in Lab Studies                                                                            Necropsy                                     __________________________________________________________________________     1    Control                                                                              0      15M, 15F                                                                            All        All                                          2    PAO   800    15M, 15F                                                                            All        All                                          3    PAO   2000   15M, 15F                                                                            All        All                                          __________________________________________________________________________

Each weekday for thirteen weeks, the test substance was applied to the clipped (shaved) back of rats in the treated groups. Every animal received an amount of the test material calculated from its most recent body weight, the density of the test material, and the dose for that treatment group. The test material was administered from a syringe. Control animals were handled in the same manner, but no material was applied. Doses were based on those used in previous studies with similar materials.

    ______________________________________                                         Evaluation of Toxicity                                                                             Occurrence                                                 ______________________________________                                         Clinical Signs      Daily                                                      Skin Irritation     Weekly                                                     Mortality           Twice Daily                                                Body Weight         Weekly                                                     Laboratory Studies  Weeks 0, 5, 9, 13                                          Hematology          All Animals                                                Serum Chemistry     All Animals                                                Urinalysis          All Animals                                                Gross Necropsy      At termination                                             Organ Weights       At termination                                             Histopathology      At termination                                                                 Groups 1 and 3                                             ______________________________________                                    

Male rats treated with the test material at doses of 2000 mg/kg/day, gained slightly less weight than controls. At the end of the study the mean body weight of the high-dose group was 8-9% less. The basis for the decrease in weight gain in the males is not known, but this same effect has been seen in similar studies with petroleum-based oils. It could be due to less-efficient use of nutrients, an increased metabolic rate, decreased food consumption, or any combination of these. It is believed that these differences in weight are not of toxicologic importance.

The following summarizes the findings of the evaluation of Example 3. No severe effects were noted in the treated animals. Two animals died during blood collections in Week 5, presumably from anesthetic overdoses. However, no gross abnormalities were found in either animal at necropsy. No differences among the groups were found for any urinalysis parameter examined. No differences among the groups were found for any hematology parameter examined. No differences in sperm head morphology or general sperm morphology were observed between control and high-dose rats. No organs were identified as abnormal by gross observation, microscopic examination, organ weight changes, clinical observations, or serum chemistry changes. A few differences between control and treated animals were seen in serum chemistry and relative organ weights. These were Judged not to represent toxicity because the magnitude of the differences was small, the organ weight ratio differences mainly reflected body weight differences, and no microscopic abnormalities were found in the tissues.

A slight flaking of the skin was seen in a few animals with a slightly higher incidence in the treated groups compared to controls, see Table 4. Males were slightly more affected than females, and there was no difference among the dose groups. No differences were seen in the skin either by gross or microscopic examination.

                  TABLE 4                                                          ______________________________________                                                  Males        Females                                                  Group No.: 1        2      3    1      2    3                                  Dose                                                                           (mg/kg/day):                                                                              Control  800    2000 Control                                                                               800  2000                               ______________________________________                                         Erythema Grade                                                                 Day 8      0.0      0.1    0.1  0.0    0.1  0.3                                Day 92     0.0      0.0    0.1  0.0    0.0  0.0                                CDS Grade                                                                      Day 8      0.0      0.2    0.1  0.0    0.0  0.0                                Day 92     0.1      0.0    0.1  0.0    0.0  0.0                                ______________________________________                                          Erythema Scores: 0 = Normal, 1 = Barely Perceptible, 2 = Definite Redness      3 = Moderate Redness, 4 = Severe Redness; CDS (Chronic Deterioration of        Skin) Scores: 0 = Normal, 1 = flaking of skin, 2 = feels slightly              stiffened and thickened, 3 = stiffness and thickening definite (visible),      4 = stiff with cracks and fissures, 5 = open sores and/or scar tissue.   

As can be appreciated, Examples 2 and 3 demonstrate the suitablilty of the synthetic hydrocarbon-based material as a cooking or frying oil. As indicated, there were no adverse effects observed in the test animals, even when the hydrogenated polyalpha olefin was present in the diet at levels as high as 2% of the overall diet. Due to the molecular weight of the hydrogenated polyalpha olefins disclosed hereinabove, the synthetic hydrocarbon oils of the present invention are not readily digestible and not readily absorbable in mammals and provide an excellent low-caloric, low-metabolic fat content substitute for vegetable oils.

EXAMPLE 4

Potato chips may be prepared and fried as described in this prophetic example.

Whole peeled potatoes may be sliced, washed in water, and fried in the synthetic cooking and frying oil prepared in substantial accordance with Example 1. The Example 1 cooking and frying oil is heated in a pan to 375° F., to which the sliced and washed potatoes are added. The potato chips are cooked until a conventional light-brown color is achieved. The excess oil is shaken off the fried potato chips and the chips are then salted to taste.

Although the present invention has been described with preferred embodiments, it is to be understood that modifications and variations may be utilized without departing from the spirit and scope of this invention, as those skilled in the art will readily understand. Such modifications and variations are considered to be within the purview and scope of the amended claims. 

What is claimed is:
 1. A method for preparing a food for mammalian consumption, comprising the step of cooking at least one article of food in a synthetic hydrocarbon-based composition, the composition comprising a non-toxic hydrogenated oligomer of an alpha olefin having 5 to 20 carbon atoms.
 2. The method of claim 1, wherein said alpha olefin is a normal alpha monoolefin having 6 to 12 carbon atoms.
 3. The method of claim 2, wherein said alpha olefin is 1-dene.
 4. The method of claim 3, wherein said hydrogenated oligomer is essentially free of dimer compounds.
 5. The method of claim 1, wherein said alpha olefin has a mean chain length of 10 carbon atoms.
 6. The method Of claim 5, wherein said hydrogenated oligomer is essentially free of dimer compounds. 